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Cable Assembly
Blogs with information relevant to cable assembly manufacturing in various industries.


IPC/WHMA-A-620 Cable Assemblies: What OEMs Should Look for in Workmanship
IPC/WHMA-A-620 is the globally recognized standard for cable assembly and wire harness workmanship. Most OEMs require their contract manufacturers to be certified but far fewer take the time to understand what the standard actually governs or how it should be applied in day-to-day production.
That gap matters. Certification alone does not guarantee consistent quality, reliability, or long-term performance.
Jeff Bowman
Dec 183 min read


How Early CM Involvement Lowers Total Cost of Ownership in Cable & Wire Harness Manufacturing
Many OEMs wait to engage their cable assembly contract manufacturer until the last possible moment — often after drawings are finalized and components are already specified. Unfortunately, this approach leads to avoidable delays, cost overruns, and engineering change orders (ECOs). Bringing your CM into the process early can reduce total product cost, accelerate lead times, and prevent downstream production issues.
Sean Campbell
Dec 102 min read


Building Cable Assemblies for Tight Spaces: Routing, Bend Radius & Strain Relief Strategies
As devices shrink and electronics become increasingly compact, OEMs face greater challenges when designing cable assemblies that fit and perform reliably within tight spaces.
This article explores how proper bend-radius management, routing strategies, and strain-relief design help OEMs build compact, durable cable assemblies engineered for long-term performance.
Jeff Bowman
Dec 42 min read


What Makes Robotic Cable Assemblies Unique? Specs, Performance & Design Considerations
As automation expands across factories and distribution centers, robotic cable assemblies have become essential to keeping motion systems running smoothly. These cables aren’t like everyday wiring—they’re engineered specifically for continuous motion, harsh environments, and long-term signal reliability.
If the cable fails, the robot fails. That’s why high-performance robotic cable assemblies must be designed with the right materials, shielding, and mechanical structure fr
Jeff Bowman
Nov 193 min read


Precision in the Skies: Custom Aerospace Cable Assemblies & Wire Harnesses
The aerospace industry demands perfection. Every component must function flawlessly in the most extreme environments. Among the most critical components are wire harnesses and cable assemblies, which serve as the nervous system of aircraft and spacecraft, transmitting power, data, and signals reliably under extraordinary conditions. Sanbor Manufacturing produces aerospace cable assemblies and wire harnesses that meet the industry’s strictest quality, safety, and performance s
Sean Campbell
Nov 123 min read


The Rise of Smart Cable Assemblies in Electric and Autonomous Vehicles
Electric vehicles (EVs) and autonomous driving technologies are transforming the automotive industry at record speed. At the heart of this evolution is a component many drivers never see—but every OEM depends on - smart cable assemblies. These advanced wiring systems go far beyond traditional harnesses, delivering the durability, performance, and intelligence needed to power the cars of the future.
Jeff Bowman
Sep 113 min read


ISO 13485 in Medical Cable Assemblies and Wire Harnesses: Why Compliance Matters More Than Ever
When it comes to medical manufacturing, every component must be manufactured to the highest standards. This is especially true for the internal wiring and connections that power these critical devices. That’s where ISO 13485 comes in.
As more original equipment manufacturers (OEMs) look to balance cost efficiency with uncompromising product safety, understanding what ISO 13485 truly means for medical cable and wire harness assemblies is non-negotiable.
Sean Campbell
Sep 33 min read


Why Aerospace AS9100 Demands More Than Automotive IATF - even in Cable and Wire Harnesses
AS9100: Why Aerospace Manufacturing Demands the Highest Standards In aerospace manufacturing, the stakes are incredibly high—even more so...
Jeff Bowman
Aug 282 min read


IATF 16949: The Key to Quality in Automotive Manufacturing
In the automotive industry, quality is never optional. Every vehicle on the road depends on thousands of parts working flawlessly...
Jeff Bowman
Aug 253 min read


Industry Spotlight: Contract Manufacturing for Consumer Electronics
Discover how Sanbor Manufacturing delivers quality, cost-stable, and tariff-resilient contract manufacturing for consumer electronics, from cable assemblies and wire harnesses to PCBAs and box builds.
Sean Campbell
Aug 152 min read


Why OEMs Must Source Cable Assemblies and Wire Harness Assemblies from Low-Cost Countries Like Indonesia and Malaysia
Smart OEMs are increasingly adopting a hybrid sourcing model: U.S. manufacturers for fast-turn and small-batch jobs, and low-cost countries like Indonesia and Malaysia for high-volume, stable production. This approach balances agility with cost-efficiency. Success hinges on working with a trusted partner who has on-the-ground capabilities in low-cost regions. Sanbor Manufacturing, for instance, helps OEMs scale efficiently with a global footprint and strong regional presence
Jeff Bowman
Jul 302 min read


What to Look for When Selecting a Contract Manufacturer for Cable, Wire Harness, and PCB Assemblies
Selecting the right contract manufacturer (CM) for your cable assemblies, wire harnesses, and printed circuit boards (PCBs) is crucial for ensuring product quality, cost-effectiveness, and timely delivery. Whatever your industry, your choice of manufacturing partner directly impacts your bottom line and your ability to meet customer demands. In this guide, we will discuss the key factors to consider when choosing a contract manufacturer for these critical components.
Sean Campbell
Jul 213 min read


Why ISO-Certified Facilities matter in Medical and Industrial Contract Manufacturing
ISO certification is more than a symbol—it’s a commitment to quality, efficiency, and customer success. For OEMs in the medical and industrial space, choosing a certified manufacturing partner protects your product, your brand, and your bottom line.
Jeff Bowman
Jun 244 min read


Why Medical OEMs Rely on Contract Manufacturers for Cable, Wire Harness, and PCB Assemblies
Medical device OEMs are increasingly outsourcing cable, wire harness, and PCB assemblies to specialized contract manufacturers. This strategy ensures regulatory compliance, design expertise, cost efficiency, and scalable production—critical factors in today’s competitive and highly regulated industry. Partnering with the right CM helps OEMs reduce risk, accelerate time to market, and focus on core innovation.
Jeff Bowman
May 274 min read


Why Southeast Asia is the Ideal Region for Cable and Wire Harness Assembly Manufacturing
In today’s dynamic global manufacturing landscape, Original Equipment Manufacturers (OEMs) are urgently seeking alternatives to China for their cable and wire harness assembly needs. Southeast Asia, with exceptionally low-cost countries like Malaysia and Indonesia, stands out as the ideal region. OEMs can benefit from more stable supply chains, competitive pricing, and investment-friendly environments by shifting to Southeast Asia cable and wire harness assemblies to mitigate
Jeff Bowman
May 53 min read
Diversify. De-risk. Deliver.
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